|
|
UV- CIPP glass fiber liner
Home » Products » Krah Pipes » UV- CIPP glass fiber liner

loading

Share to:
sharethis sharing button

UV- CIPP glass fiber liner

Yongke UV-CIPP Glass Fiber Liner delivers high-performance trenchless pipe rehabilitation using advanced UV curing technology, extending pipeline lifespan by 50-100 years with minimal excavation. This corrosion-resistant solution creates a durable inner pipe within existing infrastructure.

- Manufactured with puncture-resistant inner foil and premium fiberglass
- Utilizes UV-cured polyester/vinyl ester resins for superior strength
- Suitable for circular and non-circular pipe rehabilitation
- Compliant with industry standards for long-term durability
Availability:
Quantity:

Product Overview: Advanced UV-CIPP Glass Fiber Liner

Yongke specializes in manufacturing ultraviolet cured-in-place pipe (UV-CIPP) liners for trenchless rehabilitation in pipeline and culvert systems. The liner presents a smooth, impermeable inner surface that minimizes fluid friction, while its dense fiberglass matrix feels solid and structurally resilient even before curing. Designed for minimal disruption, this pipe-in-pipe solution restores aging infrastructure without the need for extensive excavation, ensuring continuous municipal and industrial operations while significantly reducing project timelines.

UV CIPP liner for trenchless pipeline rehabilitation

This is a rapidly growing rehabilitation method where a pipe is created within an existing host pipe and then cured with the use of UV curing technologies. The finished product is proven to extend the life of the pipe for another 50 to 100 years! By utilizing targeted ultraviolet light, the specialized resin hardens within minutes, transforming the flexible sleeve into a rigid, load-bearing conduit. This process effectively seals structural cracks, stops groundwater infiltration, and resists aggressive root intrusion, delivering a permanent structural upgrade that withstands heavy soil and traffic loads over decades of continuous service.

Material Composition and Structural Integrity

Before and after comparison of CIPP liner hose installation

UV-CIPP Liner is constructed with a puncture-resistant, removable inner foil, premium, corrosion-resistant fiberglass, and advanced UV resins - proven to be one of the strongest products on the market. The innovative "pipe-in-pipe" architecture relies on top-tier E-CR glass fibers that provide exceptional mechanical strength while maintaining a thinner wall profile compared to traditional felt liners. This multi-layered construction ensures that the liner can endure the physical stress of being pulled through damaged host pipes without tearing or compromising the resin matrix.

Key Construction Advantages

  • Optimized Wall Profile: Maximizes internal flow capacity while exceeding standard load-bearing requirements for underground utilities.
  • Protective Foil Barriers: The inner and outer foils prevent resin loss and protect against external contaminants during the dynamic pull-in phase.
  • Superior Sealing Performance: Engineered with a smooth edge transition to work efficiently with specialized A+B epoxy sealing techniques at the pipe ends, guaranteeing a 100% watertight connection to the host pipe.

UV CIPP Liners can be procured in both unsaturated polyester and vinyl ester resins and are offered for circular and non-circular pipes from 6” (150mm) to 78” (2000mm), and in thicknesses from 2.4mm to 18mm in 1mm increments. This broad range of sizing ensures perfect adaptability for municipal sewer lines, industrial effluent networks, and stormwater culverts. The ability to customize the thickness precisely allows engineers to match the exact structural requirements of the damaged host pipe, ensuring optimal material usage and uncompromising long-term performance.

Industry Standards and Rigorous Quality Control

Ensuring absolute reliability in underground infrastructure requires strict adherence to international manufacturing protocols. Every phase of our production is meticulously documented and tested to guarantee structural consistency.

• Fully compliant with ASTM-2019 – Standard Practice for Rehabilitation of Existing Pipelines and Conduits by the Pulled in Place Installation of Glass Reinforced Plastic (GRP) Cured-in-Place Thermosetting Resin Pipe (CIPP). Meeting this rigorous standard guarantees that the physical properties, chemical resistance, and long-term creep retention of the liner will perform predictably under harsh subterranean conditions. Project managers can specify this product with absolute confidence, knowing it meets the most demanding engineering specifications globally.

Parameter Specification Detail
Diameter Compatibility 6” (150mm) to 78” (2000mm) for circular and non-circular pipes
Thickness Options 2.4mm to 18mm (available in precise 1mm increments)
Regulatory Compliance ASTM-2019 Certified
Expected Lifespan 50 to 100 years post-installation

Liners are fabricated from the premium-grade E-CR-Glass fiberglass and UV-cure resins. The E-CR glass is specifically selected for its exceptional resistance to acidic and alkaline environments commonly found in sanitary sewers. When combined with our precision-formulated resins, the resulting composite material delivers unparalleled stiffness and tensile strength, preventing future collapses and ensuring a smooth, uninterrupted flow.

Detailed structure of E-CR-Glass fiberglass CIPP liner

Each liner is constructed with a puncture-resistant, removable inner foil and tough UV protective outer foil. This ensures tough construction, for safe and easy handling and installation by the contractor. The outer foil acts as a durable shield against abrasion from debris or sharp edges within the existing pipe. Meanwhile, the inner foil is designed for clean removal post-curing, revealing a glass-smooth interior surface that significantly improves the hydraulic capacity of the rehabilitated line.

Installation Efficiency and Environmental Safety

Modern pipeline rehabilitation demands not only structural integrity but also operational efficiency and environmental responsibility. Our UV-CIPP solutions are engineered to streamline the installation process while minimizing ecological impact in urban environments.

Resin viscosity is meticulously monitored during the wet-out process which provides manageable handling during installation, minimal mess on site. Because the liner is factory-impregnated and delivered in a stable gel state, there is absolutely no need for complex, messy resin mixing at the job site. This pre-impregnation allows the liner to be pulled into place rapidly, even under active water flow conditions, dramatically reducing the time required for bypass pumping and site preparation.

Precision Manufacturing Process

Liners are manufactured in an advanced, precision-controlled facility, with a digital camera QA/QC system, to ensure uniform impregnation and thickness throughout the entire product. Every square meter of the fiberglass matrix is visually inspected by optical sensors to detect any dry spots or inconsistencies. This meticulous factory-controlled environment eliminates the variables associated with ambient temperature and humidity that often plague traditional on-site wet-out methods.

Eco-Friendly Resin Options

Available in polyester (styrenated), low VOC and styrene-free vinyl resins. For environmentally sensitive projects, our low VOC and styrene-free options provide a safe, odor-free curing process. Unlike traditional thermal curing methods that release chemicals and generate contaminated wastewater, the UV curing process is entirely self-contained. It meets the most stringent modern urban environmental standards, ensuring the protection of local waterways and the safety of installation crews.

By integrating rapid UV curing technology with premium materials, this system offers an unmatched balance of speed, durability, and environmental stewardship for critical infrastructure projects.


Previous: 
Next: 

PRODUCTS LISTS

QUICK LINKS

CONTACT US

Add : No.12, Shuangtun Lu, Madian, Jiaozhou, Qingdao, China
Tel :+86-532-82268513 /+86-532-87290108
Whatsapp : +86-135 8323 2887
Fax : +86-532-82268603
Skype: zhoumaozhen@hotmail.com
E-mail : machinery@eaglegroup.cn
LEAVE A MESSAGE
Copyright © 2025 Eagle, All Rights Reserved. Site Map