How are Tank Winding Machine Working?
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How are Tank Winding Machine Working?

Views: 12     Author: Site Editor     Publish Time: 2019-01-24      Origin: Site


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With the development of various industries in China, more and more places use a large number of oil tanks. These tanks generally require strength and reliability. If it is obvious that the tank cannot be sealed by human resources, Tank Winding is needed. Machine, which can produce oil tanks of various wall thicknesses according to height, thereby saving materials and improving efficiency. Automatic welder welding from bottom to top ensures reliable welding and no leakage. Here's how the Tank Winding Machine works.

The Tank Winding Machine winds a large-area sheet-like material into a roll according to a certain scheme, such as a textile winder, a capacitor winder, a film resistance winder battery winder, and the like.

The entire Tank Winding Machine logic control and microcomputer control are integrated, the system has 4 working states:

State 1: 

The gap delay is 14 min. At this time, the display shows "12", which is the ready state. At this time, the condensed air passes through the DM1, the atomization chamber N1. The copper tube exits the control cabinet and reaches the working winding heads. The atomizer of the atomization chamber is decompressed by the micropores to make the compression to the HDPE/PP Spiral Winding Tank Machine head. The air pressure is about 10kPa.

State 2: 

The delay is around 94s. When state 1 is over, if the entire fuel lubrication system is faultless, ie IPE1, IPE2, IPE3, IPE4 are all connected, the compressed air pressure of the winder is about 10 kPa, the oil tank is sealed with pressure, and the air source pressure is greater than 150 kPa. Displayed as "22". The drip state begins, the microcomputer issues a command according to the inherent program. Control U2 energizes to send an electric pulse signal. Turn on the 3/2V1 valve through Y01 to make the tank OT1- +3/2Vl→D1→N1 - The OT1 circuit is connected. The oil enters the upper atomization chamber from the bottom of the oil storage tank, one drop per second, and the oil is atomized by the compressed air in the venturi tube of the atomizing head into a 3~5μm oil mist seat, which is brought to the HDPE Spiral Tanks Machine head bearings by the low pressure airflow. On the side of the nozzle oil collector, the oil mist is reduced to oil droplets here. The oil collector is a small piece of burning metal (see Figure 2), which acts to collect oil droplets and to filter harmful particles.

When the actual drip number differs from the set value within the allowable range (greater than the set 70%> the gas source solenoid valve U2 is closed, Y01 has no signal input and no output, 3/2V1 is disconnected, the drip stop is stopped. Enter state 3 ,

State 3: 

The oil mist purge delay is 20 s. The display shows "32". At this time, the compressed air in the main air path sends the oil mist to each winding head at a speed of 5 m/s.

State 4: 

The oil mist injection time is 5s, and the display shows “42”. At this time, the microcomputer issues the command U3 to turn on the power, and the exhaust air is vented through Y02 to LDR1 and JV1, 2/2V1 is turned on, and the branch gas line is connected. The airflow of about 800 kPa passes through the branch air outlet control cabinet to the oil collector in front of each working winder bearing, and the collected oil droplets are sprayed through the nozzle to the high-speed running bearing (at this time, the pressure is about 30 kPa, and SV1 is closed). . U3 is de-energized after injection. Y02 has no signal input and no output. 2/2V1 stops and the injection ends.

If IPE1.1PE2. IPE3 and IPE4 are energized normally in each air path, the display will show “11”, and the micro-op will automatically transfer to the next working cycle. At this time, the display will show “12”. Enter the working state of state 1.

Tank Winding Machine brings great convenience to all manufacturing industries, with the least manpower to achieve the best sealing effect, why not?





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